Line Observer
I do not receive automatic and early indications of empty materials
Status
- The operators must actively keep an eye on the line to avoid downtimes
Solution
- Display forecast of remaining time per component/track
- Immediate display of production stops on different devices
- Clearly visible display of information for line operators
- Receive notifications from all machines in the line
Benefit
- Reduced production downtime due to early notification of production problems
- Higher productivity due to more continuous production
- Optimal planning of employees on the lines
Live states of all machines
Display of current information
- Status / Errors
- Progress picking
- Transportation order
- Storage / Retrieval order
Simple statistical information
- Number of stored reels per day
Clear status display of all hardware components involved in the material flow
Shopfloor Statistics
- Statistical evaluation of the stored data for the optimization of production processes
- Vision: Calculation and visualization of standard KPI values
- OEE / SEMI E10
- Target/actual comparison of cycle times
- Cycle times of individual systems/ standby times/ setup times
- Number of assembled PCBs
- Vision: Display of machine type dependent evaluations
- FPY / Drops / Assembled parts / Percentage of coverage
- Actual: Drytower – Material movement
- Increase of transparency, productivity and quality
- Cost reduction through support in process optimization
Dashboard Line
- Display of current information:
- Which material lies ready next to the line
- Which material is on the way to the line
- Which material is currently being removed from storage
- Which material is completely missing
- Start/Stop replenishment of material
- Product change in advance
- Clear status display of all components which are on the way to the line